Extraction too low, ash too high, capacity short of the nameplate, power bills rising? A process engineer checks your mill, measures each section and gives you a written report with what to fix first.
Roll condition and settings, sifter screens and clothing, purifier airflow, bearings, drives and wear parts on every machine.
Flow sheet, roll length and sifting area per tonne, extraction by passage, cleaning loss, tempering moisture and time, power per tonne.
Flour grades against what your market pays for, ash and colour, packing weights, and which product mix earns most from your wheat.
| Symptom | Usual cause | Fix |
|---|---|---|
| Extraction 2–3 points below target | Worn or wrongly fluted break rolls; short sifting area | Re-flute or replace rolls; add sifter sections |
| High ash, dark flour | Poor cleaning, no purifiers, worn sifter screens | Scourer and destoner settings; purifier; new screens |
| Capacity below nameplate | Bottleneck at one passage or in pneumatic lift | Rebalance flow sheet; larger fan or pipes |
| Bags under or over weight | Old packing scales | New packing scale with check weigher |